Work Study for the Garment Industry

Course Code : WS
Course Duration : 28Hours
Course Fees : Actual Cost SDF Grant Amount to Pay (Approved for SMEs Only)
S$600.00 S$112.00 S$ 488.00(TaFF Members)
S$800.00 S$112.00 S$ 688 .00 (Non Members)

Course Description

With competition getting stiffer, we need to look at garment manufacturing as a science and not an art that is where a great need of Garment Engineering and work study emerges. This subject will help the designers and Technologists to develop designs and Produce samples which are Production oriented; this will teach them what exactly they need to consider getting the maximum profit potential. It is a guide to better productivity, it is essential for the improvement of productivity and give the Production management teams the information to be more successful at their job. Without information of the kind produced through these techniques proper management is impossible.
Who Should Attend

• Production Supervisors
• Trainee industrial engineer
• Industrial engineers
• Production managers
• Garment designers
• Garment Technologists

Objective

Aim of this program is to get manufacturing and design to work together on the core objective i.e. ‘Profit’. The designers have to start thinking the best possible ways of creating a design which will suit the manufacturing in the most profitable way while the garment techs or sample makers will think of the most efficient way of construction. Sewing supervisors and Industrial Engineers will learn how to look at the way operators are working and how to improve sewing methods and to set standard times for the various operations that go together to make the garment. They will also be able to provide management with more information to allow management to make better informed decisions and manage more effectively resulting in:

 

ф

higher productivity

 

ф

increased profitability

 

ф

reduction in work content

 

ф

simplified work process

 

ф

greater awareness of equipment

ф

better understanding of how folders and special attachments can influence productivity

ф

  production information and documentation to management

Prerequisite
ф 10 year formal education
ф

Good numeric skills

  ф Knowledge of garment making techniques for a period of at least 2 years
Subject Content

Day

Subject Topic

Sub Topics

Specific learning outcomes
1

Introduction to work study

Factors affecting productivity

Quality traits of a workstudy personal

 Introduction to method study

Method study exercise Show videos on – Presentation of work and Wasted movements Folding etc.

What's Productivity and production, give various examples

Human factor when doing workstudy

Ask them to write down a list.

*  10 points on how to make a factory more productive, in teams of 2

*  10 points on how to increase productivity of a building.

*  10 qualities of a workstudy personal

Identify and analyse elements of operations.

Discussion  on unnecessary operations and actions

Discuss Primary and secondary actions

By the end of this module you will be able to:

*   Define productivity and conceptualise your role in it as a work study person

*  Consider aspects having a detrimental effect on productivity.

Understand what an element is.

How to think about operations and learn to take nothing for granted

   
2

Space given to the operator

Learning curve

More Method video

Work Measurement

Using stopwatches – Clapping exercises

Steps in making a time study

Practical time study using video

Activity Sampling

Activity sample study using a video

The qualities of a Workstudy person

 Method study checklist

The importance of providing adequate space for the operator to perform their operation.

Number game – how people learn with repetition

Analysis of method

Introduction to work measurement

How to use a stopwatch, Exercises – Lecturer claps hands and students have to operate the watch and record the time between the claps

Show a video of an operation and get the students to do a time study of the operation

How to do an activity sampling study – use a video and the students have to prepare an activity sample, how to calculate the study on completion

Group Exercise

Explaining the procedure to be followed when choosing an operation to be improved

The effect of the correct amount of space for the operator on the productivity.

Understand how operators improve with repetition

Identify motion patterns and learn to make them easier

How to select the work to be studied

How to use a stopwatch

An initial understanding of how a time study is done

How to do time studies and cycle checks

How to do an activity sampling study

Find out what are the qualities of a good Work study engineer.

How to pick operations to improve to achieve the best productivity improvement for the factory

3

Operation Sequence

Line Balancing

Line Balancing exercises

Prepare a line balance for a Polo Shirt

Running a line

Prepare a line layout for the Polo Shirt

Production study

Production study using a video

Cycle check

Cycle check using  video

Group exercise – Prepare an operation sequence of the garment given to the group

An introduction to line balancing

What line balancing is and what it is meant to achieve

Exercise Give students a garment operation sequence and get them to prepare a line Balance for the style

Balancing whilst the line is running, the responsibilities of the supervisor

Exercise Give students a garment operation sequence and get them to prepare a line Balance for the style

Group Exercise. Set up the machines and operators in the best sequence to maximize the output from the line

An introduction of Production  study

students have to  do a Production study using a video

An introduction of cycle check,

students have to  do cycle checks  using videos

How operation sequences are done and its importance

What line balancing is and what it is meant to achieve

How to prepare a line balance

The importance of work in progress, how to identify bottlenecks

How to prepare a line balance for a given style

The difficulties to be considered when doing a line layout for a new style

Why we do production study

How to do production study

When and why we do cycle check

Do five cycle checks using different videos, and calculate the result.
4

Factory visit for

* Production study

* Cycle checks

  Efficiency

Lost time

Efficiency calculations

 

Revision of the total course

 

 

Practical Production study and Cycle checks on factory floor and calculate the result

 

What is efficiency, how is it calculated, why it is important

Tell students about the various reasons for lost time and

how to reduce this to a minimum

Showing students the effect of lost time on operator and section efficiency figures

Cover all of the material in the course manual, asking questions and receiving answers from the students

Practical experience performing actual studies in a live situation.

 

How to calculate operator and line efficiency

An understanding of lost time and ways in which to collect it, analyse it and work to reduce it

Learn how lost time can affect the performance of  a factory and how it will effect operator performance

A greater knowledge of the materials covered in the course

Copyright © 2006 Textile and Fashion Industry Training Centre Pte. Ltd (TaF.tc).
All rights reserved.

Best viewed with Screen resolutions 800x600, Internet Explorer 6.0